Teardown: The 1984 Walkman

By Steph106
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The 1984 Walkman

The Sony WM 22 put a tape deck in your pocket and taught the world to listen alone. Forty years on they mostly fail the same way, a perished rubber belt. This is a full teardown and the fix that brings one back to life in an afternoon.

Released

1984

Weight

280 g

Common fault

perished drive belt

Repair cost

under 10 dollars

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Disassembly

67%

Pop the battery door and remove the two visible screws

Lift the cassette door and unclip the front shell

Note the belt routing before removing anything

Lift the old belt off the flywheel and capstan

Clean the heads and pinch roller with isopropyl

Fit the new belt and reverse the steps

Do not pry the circuit board. The flex cable to the tape head tears easily and is almost impossible to source. Work from the shell side only.

Measure the old belt flat across before ordering. A belt 2 mm too long will slip and run the tape slow.

Sourcing parts

Square drive belts and pinch rollers come from specialist audio repair sites and from marketplace sellers who list belts by flat diameter.